
< Hydrogen Pipe Design Tools of 3P.COM >
- Overview
3P.COM develops Thermoplastic Composite Pipes (TCP) for hydrogen transmission and distribution. TCPs are corrosion-free, lightweight, easy to install, and engineered for strength and resistance to fatigue damage in both onshore and offshore environments.
- R&D Scope
- Pipe architecture: inner liner → H₂ barrier layer → composite load-bearing layers [±θ] → outer jacket
- Parameter optimization: material, thickness, winding angle, internal pressure, bending moment, temperature profile
- Use cases: trunk lines, spools, risers, jumpers, and plant piping for green hydrogen
- Manufacturing Process (TCP)
< Winding TCP of CARBON/Thermoplastics; PA6 , PPS, PVDF, PEEK, etc. >
- Pipe Extrusion – Thermoplastic inner liner
- Composite Lay-up – Tape wrapping of carbon/glass/basalt with hot-gun or laser-assisted consolidation
- Outer Jacket Extrusion – Protective thermoplastic jacket
- Coiling – Large-diameter gantry coiling for rapid deployment
- Layering options: carbon, glass tailored to pressure/bending/MBR targets
- Testing & Qualification
- Burst pressure, Minimum Bending Radius (MBR), pressure cycling
- Long-term creep & fatigue durability
- Hydrogen permeation / barrier performance
- Simulation & Digital Tools
- HyPipe – Burst pressure & MBR prediction, laminate/angle optimization
- HyFlex – Long-term life prediction (creep & fatigue)
- 3PHPP – Hydrogen permeation prediction across liner/barrier/composite layers
- Why 3P.COM
- Integrated design → manufacturing → validation workflow
- Field-deployable TCP process for fast, low-CAPEX installation
- Custom carbon/glass stacks tuned to cost, weight, and life targets
- Result: Reliable, lightweight hydrogen pipelines with shorter time-to-install and lower lifecycle cost—engineered for both onshore networks and offshore dynamic service.